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Rework labor first run labor measuring the cost quality case study

1

Cost of Quality

Hidden Cost of Quality

3

• Approximately 15% of

r Quality on
pport Personnel

2% Rework Labor 13%

First Run Labor
85%

4

Cost of quality categories

Cost of Quality

Quality Cost Categories

Examples*
• Quality Design Reviews
• Operator Training
• Capability Studies
• Process Control
• Vendor Qualification

Examples*
• Inspection and Test
• Test Equipment and Maintenance• Inspection and Test Reporting• Other Expense Reviews

11

Traditional Cost of Quality Categories

7/29/2021

Cost of Quality Categories
What category would each of the following tasks/costs be associated with?

(Click on the letter of your answer – there is a voice clip behind it.)

The quality control department inspects parts which have just completed a rework operation.

5

7/29/2021

New model of optimum quality costs.

18

18

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Quality Loss Functions Traditional loss function
– Producer’s view
– Based on specification

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