Mg6044 Manufacturing Processes Production Assessment Answer

A toaster contains different parts and each part is made from various material and processes. Also, each part has its own purpose and function. The material and manufacturing processes are chosen based on the design intent (function/ purpose of the part). In this assignment, you are required to study on any ten (10) parts from the toaster component shown below (only the parts found in the drawing) from any branches available in the market. (You must show the picture of the chosen product).

1. For each part, list the design intents, and discuss how you select the material used and the manufacturing process used to make that part. (note: your selection is based on your design intent listed not on the actual material used by the company)

2. Assume that for some reason the Best manufacturing process you selected is not possible. (For example your manufacturing process selected is stamping of aluminium plates, but the company do not have spare capacity for stamping). Select one part from the ten (10) parts discussed previously and names the second best manufacturing processes that can meet the same product design intention. (Note: no change in material. Explain how this process is capable of doing the job)

3. Explain why the second best process is not the first choice. Discuss the difference between the two manufacturing processes. You may include the advantage and disadvantage andany additional quality issue when using the manufacturing processes

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