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Bafi1026 Risk Management | Risk Assessment Answers

To prepare risk analysis and to point out the cases ,theory and solution for the case study of Failure investigation of super heater tubes of coal ?red power plant .

Answer:

Introduction

The report mainly discusses about the analysis of the failure that occurred in two adjacent super heater tubes that were made up of CrMo steel. This was a 60 MW thermal power plant that made use of the coal. The major reason lying behind the failure was due to the oxide deposition upon the internal surface of the tube and this deposition was initially responsible for the creation of a significant amount of resistance for the heat transfer process [1]. This in turn was associated with undesirable rise in the temperature of the components. Besides this the report has also been associated with proposing the risk mitigation strategy as well.

Research and Theory on the Problem

Specific Theory -In a power plant the prime importance is provided to the process required for the purpose of generating electricity without the existence of any kind of forced outages. The major concern for the forced outages in the coal fire station is due to eh failure of the super heater tube of the boilers. The major reason lying behind the damage occurring over the time of operation is due to the flowing of the fuel gases over the super heater tubes. This type of damage is often termed as the fireside damage or corrosion. This type of damage is generally dependent upon the coal quality, as well as on the materials that are being used along with the various operations and the maintenance. It is seen that the tubes interior is generally vulnerable and are primarily dependent upon the water quality that is used for the generating steam of high pressure [2]. So there is an essential need of a steady or continuous flow of steam so as to make sure that the materials of the tube are maintained under the temperature that has been prescribed. In case of its absence there exists the high possibility of shooting-up of the temperature which in turn is responsible for the detrition of the materials as well as the subsequent failure at a fast rate. For such instances the overall efficiency of the plant is entirely dropped. So it is very essential to analyse the failure of the tubes in order to find as solution for taking certain actions that would be helping in avoiding such kind of risks in the future [3].

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